Our team is composed of highly skilled professionals who ensure the efficient assembly, installation, and quality control of aluminum extrusion equipment.

• Mechanical assemblers
  60-80 personnel specializing in the assembly of mechanical components for extrusion presses. They possess extensive expertise in mechanical manufacturing and assembly processes, proficient in various assembly techniques for mechanical parts.
• Hydraulic engineers
  8-10 personnel responsible for hydraulic system installation and commissioning. They are experts in hydraulic principles and component performance, capable of precise hydraulic piping connections and pump station adjustments.
• Electrical engineers
  10-12 personnel handling electrical control system wiring, installation, and commissioning. They are proficient in electrical automation, including PLC programming and the application of sensors and controllers.
• Quality inspectors
  8-10 personnel conducting quality checks on both the assembly process and finished products, skilled in using a variety of inspection tools and instruments, with a meticulous approach to quality assurance.
• Technical supervisors
  3 supervisors overseeing technical guidance, process planning, and troubleshooting in the assembly workshop. They hold a strong background in mechanical engineering and extensive experience in aluminum extrusion press manufacturing.

Our facility is equipped with a comprehensive range of tools and machinery to support the efficient assembly and testing of aluminum extrusion equipment

• Lifting equipment
  Includes cranes and hoists for handling heavy components, with 6-8 units of varying tonnage to meet the lifting requirements of different weight classes.
• Assembly tools
  A wide range of manual and power tools such as wrenches, screwdrivers, and pneumatic tools are provided. The quantity is determined based on worker requirements to ensure high assembly efficiency.
• Testing equipment
  Devices such as laser rangefinders, spirit levels, and pressure testers are used to check installation accuracy and system performance. Typically, 1-2 sets of each testing device are available.
• Hydraulic test benches
  8 units dedicated to pressure testing, flow adjustment, and leakage detection in hydraulic systems, ensuring system reliability.
• Electrical testing equipment
  Instruments like multimeters and oscilloscopes are used for diagnosing faults and testing the performance of electrical systems. Multiple sets are available as required.

Our advanced manufacturing and assembly processes are designed to ensure precision, efficiency, and reliability for aluminum extrusion equipment.

• Modular assembly process
  The extrusion press is divided into functional modules (e.g., transmission, extrusion, and control modules), which are assembled and tested separately in designated work areas before being integrated. This approach improves assembly efficiency, reduces cumulative errors, and facilitates quality control and troubleshooting.
• Laser tracking measurement technology
  During assembly, laser tracking devices monitor and adjust the installation position and accuracy of critical components in real-time. High-precision laser measurements ensure coaxiality, parallelism, and other key parameters for parts like extrusion cylinders and rods, enhancing equipment performance and longevity.
• Intelligent fastening technology
  Intelligent fastening tools with torque and angle monitoring ensure bolts are tightened with precise force and angle, improving connection reliability. This prevents issues such as uneven tightening, component loosening, or leakage, enhancing the safety and stability of the equipment.
• Virtual assembly technology
  Using CAD and VR technology, virtual pre-assembly is conducted to identify design and process issues, optimize assembly sequences, and reduce errors and rework during actual assembly, improving efficiency and quality.
• Automated welding and cutting technology
  For large structural components, automated welding and cutting equipment such as robotic welding systems and CNC plasma cutters are used. These systems ensure welding and cutting precision, improve production efficiency, and reduce human errors and labor intensity.
• Precision machining and fitting techniques
  Advanced precision machining technologies, such as CNC machining centers and precision grinders, ensure component dimensional accuracy and surface quality. Techniques like hot-fitting and cold-fitting are used to enhance part compatibility, reducing wear and energy loss during extrusion process.